CCS Busbar for Energy Storage: Advantages & Types
What is CCS integrated busbar? Do all energy storage need CCS? Analysis of CCS advantages and disadvantages, CCS types
CCS, once popular in the new energy vehicle industry, has also begun to be applied in the energy storage industry.
What is a CCS Integrated Busbar?
CCS (Cells Contact System, Integrated Busbar) is mainly composed of signal acquisition components (FPC, PCB, FFC, etc.), plastic structural parts, copper and aluminum busbars, etc., which are connected into a whole by hot pressing or riveting. It realizes the high-voltage series and parallel connection of cells, as well as the temperature and voltage sampling functions of the battery. It provides temperature and voltage to the BMS system through FPC/PCB and connector components, and is a part of the BMS system.
CCS Integrated Busbar vs. Traditional Wire Harness Busbar
CCS integrated busbars use FPC or PCB to replace traditional wire harness connections. Compared with traditional wire harness busbars, CCS integrated busbars offer the following advantages:
1.Integral Hot Press Molding
Better line sealing
Better weather resistance, moisture resistance, oxidation resistance, and corrosion resistance
Excellent performance and high reliability
2.Simple Client Installation
Avoids the hassle of connecting too many wire harnesses
High automation reduces labor costs for customers.
3.High Integration
Small size, light weight, and thin profile
Saves overall module space, enabling lighter and more convenient modules
4.Strong Commonality
Strong manufacturability
Easy to modularize and standardize
Saves development costs
5.Overcurrent Protection Design
Protects battery cells from damage
High safety performance
6.Flexible Cell Connection
Supports multiple series and parallel connections
Wide applicability
